Tuesday, July 9, 2013

Differential Gear Mechanism

BE in Mechanical Engineering has a subject called ‘Theory Of Machine’. In that subject we are required to read various mechanisms about how machine and other things work. The notable mechanisms are Four bar mechanism, Slider crank, belt and rope drive mechanism and gear mechanism.  We are required to a mini project for the internal assessment. We choose to develop a differential mechanism to show exactly how the differential in automobiles works.

In automobiles and other wheeled vehicles, a differential is the usual way to allow the driving roadwheels to rotate at different speeds. This is necessary when the vehicle turns, making the wheel that is travelling around the outside of the turning curve roll farther and faster than the other. The engine is connected to the shaft rotating at angular velocity . The driving wheels are connected to the other two shafts, and  and  are equal. If the engine is running at a constant speed, the rotational speed of each driving wheel can vary, but the sum (or average) of the two wheels' speeds can not change. An increase in the speed of one wheel must be balanced by an equal decrease in the speed of the other. (If one wheel is rotating backward, which is possible in very tight turns, its speed should be counted as negative.)

Differential gear
It may seem illogical that the speed of one input shaft can determine the speeds of two output shafts, which are allowed to vary. Logically, the number of inputs should be at least as great as the number of outputs. However, the system has another constraint. Under normal conditions (i.e. only small tyre slip), the ratio of the speeds of the two driving wheels equals the ratio of the radii of the paths around which the two wheels are rolling, which is determined by the track-width of the vehicle (the distance between the driving wheels) and the radius of the turn. Thus the system does not have one input and two independent outputs. It has two inputs and two outputs. 


Here is how differential mechanism was developed and works. 




I will keep updating the blog as my project work continues.

Sadly, the end semester came a  bit quicker and we could not complete the project. However a little design was made.

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